When it comes to managing and controlling electric motors in various applications, having the right device is crucial for efficient and safe operation. Motor contactors play a vital role in this process, acting as electrically controlled switches that can connect or disconnect motors from their power supply. These devices are essential in numerous industries, including manufacturing, construction, and HVAC systems, where motors are widely used. With so many options available in the market, selecting the most suitable motor contactor can be overwhelming, especially for those without extensive technical knowledge.
In this article, we will delve into the world of motor contactors, exploring the key factors to consider when choosing the best motor contactors for specific needs. We will discuss the importance of understanding the application requirements, the types of motor contactors available, and the features that distinguish one product from another. By providing in-depth reviews and a comprehensive buying guide, we aim to empower readers with the knowledge necessary to make informed decisions when selecting a motor contactor that meets their unique requirements and ensures reliable performance. Whether you are a seasoned professional or a DIY enthusiast, this article is designed to help you navigate the complex world of motor contactors and find the perfect fit for your project.
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Introduction to Motor Contactors
Motor contactors are electrically controlled switches used for turning motors on and off. They are essential components in various industrial and commercial applications, including manufacturing, HVAC systems, and power distribution. Motor contactors play a crucial role in ensuring the efficient and safe operation of motors by providing a reliable means of controlling the flow of electrical current.
The primary function of a motor contactor is to connect and disconnect the motor from the power supply. When a motor contactor is energized, it closes the contacts, allowing the electrical current to flow to the motor. Conversely, when it is de-energized, the contacts open, interrupting the current flow and turning off the motor. This simple yet effective mechanism enables the control of motors in a wide range of applications.
Motor contactors are designed to handle high currents and voltages, making them suitable for use with large motors. They are also designed with safety features, such as overload protection and short-circuit protection, to prevent damage to the motor and other equipment. With the numerous types and brands of motor contactors available, selecting the best motor contactors for a specific application can be challenging. However, by considering factors such as current rating, voltage rating, and contact material, users can choose the most suitable motor contactor for their needs.
In addition to their primary function, motor contactors can also provide other benefits, such as reducing energy consumption and minimizing wear on motors. By using motor contactors to control the operation of motors, users can optimize their performance and extend their lifespan. With their reliability, efficiency, and versatility, motor contactors have become an essential component in many industrial and commercial applications, and their importance is expected to continue growing in the future.
Best Motor Contactors – Reviewed
Contactor CN1-1123
The Contactor CN1-1123 is a high-quality motor contactor designed for heavy-duty applications. It features a robust construction and is built with durable materials to ensure long-lasting performance. The contactor has a high current rating and is capable of handling large motors with ease. It also has a low power consumption and is energy-efficient, making it a great choice for applications where energy savings is a priority.
The Contactor CN1-1123 is easy to install and maintain, with a simple and compact design that makes it easy to fit into tight spaces. It also has a high level of safety features, including overload protection and thermal monitoring, to prevent damage to the motor and ensure safe operation. Overall, the Contactor CN1-1123 is a reliable and efficient motor contactor that is well-suited for a wide range of industrial and commercial applications. Its high performance and durability make it a great value for the price, and it is definitely worth considering for anyone in the market for a new motor contactor.
Contactor CN2-2198
The Contactor CN2-2198 is a versatile and reliable motor contactor that is designed for use in a variety of applications. It features a compact design and a low profile, making it easy to install in tight spaces. The contactor has a high current rating and is capable of handling large motors, and it also has a low power consumption and is energy-efficient. It is also designed with safety in mind, with features such as overload protection and thermal monitoring to prevent damage to the motor and ensure safe operation.
The Contactor CN2-2198 is easy to use and maintain, with a simple and intuitive design that makes it easy to operate and troubleshoot. It also has a high level of durability and is built to last, with a robust construction and high-quality materials that ensure long-lasting performance. Overall, the Contactor CN2-2198 is a great choice for anyone looking for a reliable and efficient motor contactor. Its versatility and compact design make it a great fit for a wide range of applications, and its high performance and durability make it a great value for the price.
Contactor CN3-4211
The Contactor CN3-4211 is a high-performance motor contactor designed for use in demanding applications. It features a robust construction and is built with high-quality materials to ensure long-lasting performance. The contactor has a high current rating and is capable of handling large motors with ease, and it also has a low power consumption and is energy-efficient. It is also designed with safety in mind, with features such as overload protection and thermal monitoring to prevent damage to the motor and ensure safe operation.
The Contactor CN3-4211 is easy to install and maintain, with a simple and compact design that makes it easy to fit into tight spaces. It also has a high level of durability and is built to last, with a robust construction and high-quality materials that ensure long-lasting performance. Overall, the Contactor CN3-4211 is a great choice for anyone looking for a high-performance motor contactor. Its high current rating and low power consumption make it a great fit for demanding applications, and its high level of safety features and durability make it a great value for the price.
Contactor CN4-6283
The Contactor CN4-6283 is a reliable and efficient motor contactor designed for use in a variety of applications. It features a compact design and a low profile, making it easy to install in tight spaces. The contactor has a high current rating and is capable of handling large motors, and it also has a low power consumption and is energy-efficient. It is also designed with safety in mind, with features such as overload protection and thermal monitoring to prevent damage to the motor and ensure safe operation.
The Contactor CN4-6283 is easy to use and maintain, with a simple and intuitive design that makes it easy to operate and troubleshoot. It also has a high level of durability and is built to last, with a robust construction and high-quality materials that ensure long-lasting performance. Overall, the Contactor CN4-6283 is a great choice for anyone looking for a reliable and efficient motor contactor. Its compact design and low power consumption make it a great fit for applications where space is limited, and its high performance and durability make it a great value for the price.
Contactor CN5-8354
The Contactor CN5-8354 is a high-quality motor contactor designed for use in heavy-duty applications. It features a robust construction and is built with durable materials to ensure long-lasting performance. The contactor has a high current rating and is capable of handling large motors with ease, and it also has a low power consumption and is energy-efficient. It is also designed with safety in mind, with features such as overload protection and thermal monitoring to prevent damage to the motor and ensure safe operation.
The Contactor CN5-8354 is easy to install and maintain, with a simple and compact design that makes it easy to fit into tight spaces. It also has a high level of safety features, including overload protection and thermal monitoring, to prevent damage to the motor and ensure safe operation. Overall, the Contactor CN5-8354 is a reliable and efficient motor contactor that is well-suited for a wide range of industrial and commercial applications. Its high performance and durability make it a great value for the price, and it is definitely worth considering for anyone in the market for a new motor contactor.
Why People Need to Buy Motor Contactors
The need to buy motor contactors arises from the importance of controlling and managing electric motors in various applications. Motor contactors are essential components in electrical systems, as they enable the safe and efficient operation of motors. They help to switch the motor on and off, and also provide protection against overloads, short circuits, and other faults. Without a reliable motor contactor, an electrical system can be prone to damage, downtime, and even safety hazards.
In industrial settings, motor contactors play a crucial role in controlling and managing motor operations. They are used to start and stop motors, as well as to regulate their speed and direction. Motor contactors are also used to protect motors against overloads, which can cause damage to the motor and other components in the system. By installing a motor contactor, industries can ensure the safe and efficient operation of their motors, which is essential for maintaining productivity and minimizing downtime.
When selecting a motor contactor, it is essential to choose a product that meets the specific needs of the application. The best motor contactors are designed to provide reliable and efficient operation, with features such as high current ratings, low power consumption, and advanced protection functions. They are also designed to be compact and lightweight, making them easy to install and maintain. By choosing a high-quality motor contactor, users can ensure the safe and efficient operation of their motors, which is essential for maintaining productivity and minimizing downtime.
In conclusion, the need to buy motor contactors arises from the importance of controlling and managing electric motors in various applications. Motor contactors are essential components in electrical systems, as they enable the safe and efficient operation of motors. They provide protection against overloads, short circuits, and other faults, and help to regulate motor speed and direction. By installing a reliable motor contactor, users can ensure the safe and efficient operation of their motors, which is essential for maintaining productivity and minimizing downtime.
Types of Motor Contactors
Motor contactors are available in various types, each designed to serve a specific purpose. The most common types include definite purpose contactors, general purpose contactors, and heavy-duty contactors. Definite purpose contactors are designed for specific applications, such as heating, ventilation, and air conditioning (HVAC) systems. General purpose contactors, on the other hand, are versatile and can be used in a wide range of applications. Heavy-duty contactors are designed for high-current applications and are often used in industrial settings.
The choice of motor contactor type depends on the specific application and the requirements of the system. For example, a definite purpose contactor may be the best choice for an HVAC system, while a general purpose contactor may be more suitable for a lighting system. It is essential to select the right type of motor contactor to ensure safe and reliable operation. The wrong choice can lead to reduced system performance, increased energy consumption, and even safety hazards.
In addition to the types mentioned above, there are also other specialized types of motor contactors, such as AC contactors, DC contactors, and reversible contactors. AC contactors are designed for use with alternating current (AC) systems, while DC contactors are designed for use with direct current (DC) systems. Reversible contactors are designed to control the direction of motor rotation and are often used in applications where the motor needs to operate in both clockwise and counterclockwise directions.
The selection of the right motor contactor type requires careful consideration of the system requirements, including the voltage, current, and power rating. It is also essential to consider factors such as the operating frequency, ambient temperature, and humidity. By selecting the right type of motor contactor, users can ensure safe, reliable, and efficient operation of their systems.
Applications of Motor Contactors
Motor contactors have a wide range of applications in various industries, including industrial, commercial, and residential. They are used to control and protect motors, pumps, and other electrical equipment. In industrial settings, motor contactors are used to control large motors, pumps, and other equipment, while in commercial settings, they are used to control HVAC systems, lighting systems, and other equipment.
In residential settings, motor contactors are used to control appliances such as air conditioners, refrigerators, and washing machines. They are also used in automotive applications, such as controlling the motors of electric vehicles. The use of motor contactors in these applications provides several benefits, including improved safety, increased efficiency, and reduced energy consumption.
Motor contactors are also used in renewable energy systems, such as wind turbines and solar panels. They are used to control the flow of electrical energy and to protect the system from overloads and short circuits. In addition, motor contactors are used in medical equipment, such as MRI machines and hospital elevators. They are also used in aerospace applications, such as controlling the motors of aircraft and spacecraft.
The use of motor contactors in these applications requires careful consideration of the system requirements, including the voltage, current, and power rating. It is also essential to consider factors such as the operating frequency, ambient temperature, and humidity. By using motor contactors, users can ensure safe, reliable, and efficient operation of their systems.
Features to Consider When Buying Motor Contactors
When buying motor contactors, there are several features to consider, including the voltage and current rating, power rating, and operating frequency. The voltage and current rating of the motor contactor should match the requirements of the system, while the power rating should be sufficient to handle the load. The operating frequency of the motor contactor should also be considered, as it can affect the performance and efficiency of the system.
Another important feature to consider is the type of coil used in the motor contactor. The coil can be either AC or DC, and the choice of coil type depends on the system requirements. The coil voltage and current rating should also be considered, as they can affect the performance and efficiency of the motor contactor. In addition, the motor contactor should have a high insulation resistance and a low contact resistance to ensure safe and reliable operation.
The motor contactor should also have a high short-circuit withstand capability and a high overload capability to ensure safe operation during fault conditions. The operating temperature range of the motor contactor should also be considered, as it can affect the performance and lifespan of the device. By considering these features, users can select a motor contactor that meets their system requirements and provides safe, reliable, and efficient operation.
The certification and compliance of the motor contactor with industry standards, such as UL and CE, should also be considered. The motor contactor should be designed and constructed to meet the requirements of the relevant industry standards, and it should be tested and certified to ensure compliance. By selecting a certified and compliant motor contactor, users can ensure safe and reliable operation of their systems.
Troubleshooting and Maintenance of Motor Contactors
Motor contactors require regular maintenance and troubleshooting to ensure safe and reliable operation. The motor contactor should be inspected regularly for signs of wear and tear, such as overheating, arcing, and corrosion. The contacts should be cleaned and lubricated regularly to ensure good electrical contact and to prevent wear and tear.
The motor contactor should also be tested regularly to ensure that it is functioning correctly. The test should include checking the coil voltage and current, the contact resistance, and the insulation resistance. The motor contactor should be replaced if it is found to be faulty or if it has reached the end of its lifespan. The replacement motor contactor should be selected based on the system requirements, including the voltage, current, and power rating.
In addition to regular maintenance and testing, the motor contactor should be protected from overloads and short circuits. The motor contactor should be equipped with overload protection devices, such as fuses or circuit breakers, to prevent damage during fault conditions. The motor contactor should also be protected from environmental factors, such as dust, moisture, and extreme temperatures, which can affect its performance and lifespan.
The troubleshooting of motor contactors requires careful consideration of the system requirements and the operating conditions. The fault should be identified and isolated, and the necessary repairs should be made to ensure safe and reliable operation. The motor contactor should be replaced if it is found to be faulty or if it has reached the end of its lifespan. By following these troubleshooting and maintenance procedures, users can ensure safe, reliable, and efficient operation of their motor contactors.
Comprehensive Buying Guide for Motor Contactors
When it comes to controlling and protecting electrical motors, motor contactors play a crucial role. They are essential components in various industrial, commercial, and residential applications, ensuring safe and efficient operation of motors. With numerous options available in the market, selecting the right motor contactor can be overwhelming. In this buying guide, we will discuss the key factors to consider when purchasing motor contactors, helping you make an informed decision.
Power Rating and Voltage
The power rating and voltage of a motor contactor are critical factors to consider. It is essential to choose a contactor that matches the power requirements of your motor. A contactor with a higher power rating than the motor can lead to inefficient operation and increased energy consumption. On the other hand, a contactor with a lower power rating may not be able to handle the motor’s power requirements, leading to premature wear and tear. When selecting a motor contactor, ensure that its power rating and voltage match the specifications of your motor.
The power rating of a motor contactor is usually measured in horsepower (hp) or kilowatts (kW), while the voltage is measured in volts (V). It is crucial to consider the voltage rating, as it affects the contactor’s ability to handle the motor’s current. A contactor with a higher voltage rating can handle higher currents, but it may not be suitable for applications with lower voltage requirements. When purchasing a motor contactor, always check the manufacturer’s specifications to ensure that it meets your motor’s power and voltage requirements.
Current Rating and Type
The current rating and type of a motor contactor are also vital factors to consider. The current rating determines the contactor’s ability to handle the motor’s current, while the type of contactor affects its performance and application. There are different types of motor contactors, including definite purpose contactors, general-purpose contactors, and heavy-duty contactors. Each type has its unique characteristics, advantages, and disadvantages. Definite purpose contactors are designed for specific applications, such as swimming pool pumps or air conditioning units, while general-purpose contactors are suitable for a wide range of applications.
When selecting a motor contactor, consider the current rating and type that suits your application. A contactor with a higher current rating can handle higher currents, but it may not be necessary for applications with lower current requirements. On the other hand, a contactor with a lower current rating may not be able to handle the motor’s current, leading to overheating and premature wear. It is essential to choose a contactor that matches the current requirements of your motor and application. Additionally, consider the type of contactor that suits your needs, whether it is a definite purpose, general-purpose, or heavy-duty contactor.
Control Voltage and Coil Voltage
The control voltage and coil voltage of a motor contactor are essential factors to consider. The control voltage determines the voltage required to energize the contactor’s coil, while the coil voltage affects the contactor’s performance and efficiency. The control voltage is usually measured in volts (V) and can range from 12V to 600V, depending on the application. The coil voltage, on the other hand, is usually measured in volts (V) and can range from 12V to 240V. When selecting a motor contactor, ensure that the control voltage and coil voltage match the specifications of your motor and application.
The control voltage and coil voltage of a motor contactor can affect its performance, efficiency, and lifespan. A contactor with a higher control voltage can handle higher currents, but it may require more energy to operate. On the other hand, a contactor with a lower control voltage may not be able to handle the motor’s current, leading to premature wear and tear. When purchasing a motor contactor, always check the manufacturer’s specifications to ensure that the control voltage and coil voltage meet your motor’s requirements. Additionally, consider the coil voltage and its impact on the contactor’s performance and efficiency.
Enclosure Type and Protection
The enclosure type and protection of a motor contactor are critical factors to consider. The enclosure type determines the contactor’s ability to withstand environmental conditions, such as dust, moisture, and extreme temperatures. There are different types of enclosures, including open, semi-enclosed, and fully enclosed. Each type has its unique characteristics, advantages, and disadvantages. Open enclosures are suitable for applications with minimal environmental hazards, while fully enclosed enclosures are suitable for applications with high environmental hazards.
When selecting a motor contactor, consider the enclosure type and protection that suits your application. A contactor with a fully enclosed enclosure can provide better protection against environmental hazards, but it may be more expensive. On the other hand, a contactor with an open enclosure may be less expensive, but it may not provide adequate protection against environmental hazards. It is essential to choose a contactor that matches the environmental conditions of your application. Additionally, consider the protection features, such as surge protection, overvoltage protection, and short-circuit protection, to ensure the contactor’s reliability and lifespan.
Certifications and Compliance
The certifications and compliance of a motor contactor are essential factors to consider. Certifications, such as UL, ETL, and CE, ensure that the contactor meets the required safety and performance standards. Compliance with industry regulations, such as NEC and IEC, ensures that the contactor is suitable for specific applications and environments. When selecting a motor contactor, ensure that it meets the required certifications and compliance standards for your application.
The certifications and compliance of a motor contactor can affect its performance, safety, and reliability. A contactor that meets the required certifications and compliance standards can provide better performance, safety, and reliability. On the other hand, a contactor that does not meet the required certifications and compliance standards may not provide adequate performance, safety, and reliability. When purchasing a motor contactor, always check the manufacturer’s specifications to ensure that it meets the required certifications and compliance standards. Additionally, consider the certifications and compliance standards required for your application, such as UL 508 or IEC 60947, to ensure the contactor’s suitability.
Brand Reputation and Warranty
The brand reputation and warranty of a motor contactor are critical factors to consider. A reputable brand can provide better quality, performance, and reliability, while a comprehensive warranty can provide peace of mind and protection against defects. When selecting a motor contactor, consider the brand reputation and warranty that suits your needs. A reputable brand, such as Siemens or Allen-Bradley, can provide high-quality contactors with comprehensive warranties. On the other hand, a lesser-known brand may not provide the same level of quality and warranty.
When purchasing a motor contactor, look for the best motor contactors from reputable brands that offer comprehensive warranties. A comprehensive warranty can provide protection against defects, premature wear, and other issues. Additionally, consider the brand’s customer support, technical assistance, and repair services to ensure that you receive adequate support and maintenance for your contactor. By considering the brand reputation and warranty, you can ensure that you purchase a high-quality motor contactor that meets your needs and provides reliable performance.
FAQs
What is a motor contactor and how does it work?
A motor contactor is an electrically controlled switch used to connect and disconnect motors from their power supply. It works by using an electromagnetic coil to attract a movable contact, which then connects the motor to the power supply. This allows the motor to start and run, and when the coil is de-energized, the contact opens, disconnecting the motor from the power supply.
The motor contactor is typically controlled by a circuit that sends an electrical signal to the coil, which then activates the contactor. This signal can come from a variety of sources, such as a thermostat, timer, or manual switch. The contactor is designed to handle high currents and is usually rated for a specific voltage and current range. It is an essential component in many electrical systems, including HVAC, industrial control, and automotive applications.
What are the different types of motor contactors available?
There are several types of motor contactors available, including AC contactors, DC contactors, and definite purpose contactors. AC contactors are designed for use with alternating current and are commonly used in residential and commercial applications. DC contactors are designed for use with direct current and are often used in industrial and automotive applications. Definite purpose contactors are designed for specific applications, such as HVAC or refrigeration systems.
The choice of motor contactor depends on the specific application and requirements. Factors to consider include the voltage and current rating, the type of control signal, and the environment in which the contactor will be used. Some contactors are designed for use in hazardous locations, while others are designed for use in high-temperature or high-humidity environments. It is essential to select a contactor that meets the specific needs of the application to ensure safe and reliable operation.
What are the key features to consider when selecting a motor contactor?
When selecting a motor contactor, there are several key features to consider. These include the voltage and current rating, the type of control signal, and the contactor’s operating temperature range. The contactor should be rated for the specific voltage and current of the motor it will be controlling, and should be compatible with the control signal used in the system. The operating temperature range is also important, as some contactors are designed for use in high-temperature or high-humidity environments.
In addition to these features, it is also essential to consider the contactor’s durability and reliability. A high-quality contactor should be designed to withstand the rigors of frequent operation and should be resistant to wear and tear. The contactor’s size and mounting style should also be considered, as some contactors are designed for use in compact or hard-to-reach locations. By considering these factors, it is possible to select a motor contactor that meets the specific needs of the application and provides safe and reliable operation.
How do I choose the right motor contactor for my application?
To choose the right motor contactor for an application, it is essential to consider the specific requirements of the system. This includes the voltage and current rating, the type of control signal, and the operating temperature range. The contactor should be rated for the specific voltage and current of the motor it will be controlling, and should be compatible with the control signal used in the system. It is also essential to consider the contactor’s durability and reliability, as well as its size and mounting style.
By considering these factors, it is possible to select a motor contactor that meets the specific needs of the application and provides safe and reliable operation. It is also a good idea to consult with a qualified electrician or engineer to ensure that the contactor is properly selected and installed. Additionally, it is essential to follow the manufacturer’s instructions and recommendations for the contactor’s use and maintenance to ensure optimal performance and longevity.
What are the benefits of using a motor contactor?
The benefits of using a motor contactor include improved safety, increased efficiency, and enhanced reliability. By providing a safe and reliable means of connecting and disconnecting motors from their power supply, motor contactors help to prevent electrical shock and other hazards. They also help to reduce energy consumption by allowing motors to be turned off when not in use, and by providing a means of controlling motor speed and torque.
In addition to these benefits, motor contactors also provide a means of monitoring and controlling motor performance. They can be used to detect faults and anomalies in the motor or system, and can provide alerts and notifications to maintenance personnel. This helps to prevent downtime and reduce maintenance costs, and can also help to extend the lifespan of the motor and other system components. By providing a safe, reliable, and efficient means of controlling motors, motor contactors play a critical role in many electrical systems.
Can I use a motor contactor with a variable frequency drive (VFD)?
Yes, it is possible to use a motor contactor with a variable frequency drive (VFD). In fact, motor contactors are often used in conjunction with VFDs to provide a means of controlling and protecting the motor. The contactor is typically used to connect and disconnect the motor from the power supply, while the VFD is used to control the motor’s speed and torque. The contactor and VFD can be used together to provide a high degree of control and flexibility, and can help to improve the overall efficiency and reliability of the system.
When using a motor contactor with a VFD, it is essential to ensure that the contactor is compatible with the VFD and the motor. The contactor should be rated for the specific voltage and current of the motor, and should be designed to work with the VFD’s control signal. It is also essential to follow the manufacturer’s instructions and recommendations for the contactor’s use and maintenance, and to ensure that the contactor is properly installed and configured. By using a motor contactor with a VFD, it is possible to achieve a high degree of control and flexibility, and to improve the overall performance and reliability of the system.
How do I troubleshoot a faulty motor contactor?
To troubleshoot a faulty motor contactor, it is essential to follow a systematic approach. The first step is to identify the symptoms of the fault, such as the contactor failing to turn on or off, or the motor failing to start. The next step is to check the contactor’s electrical connections and wiring, and to ensure that the control signal is present and correct. It is also essential to check the contactor’s coil and contacts for signs of wear or damage, and to ensure that the contactor is properly installed and configured.
If the fault is not apparent, it may be necessary to use specialized test equipment, such as a multimeter or oscilloscope, to diagnose the problem. It is also a good idea to consult the manufacturer’s instructions and recommendations for troubleshooting and maintenance, and to seek the advice of a qualified electrician or engineer if necessary. By following a systematic approach and using the right tools and techniques, it is possible to identify and repair faults in a motor contactor, and to get the system up and running again. Regular maintenance and inspection can also help to prevent faults from occurring in the first place.
Final Verdict
In conclusion, selecting the right electrical component is crucial for ensuring the efficient and safe operation of various systems. When it comes to controlling and regulating the flow of electrical current to motors, the choice of component can significantly impact performance and reliability. By considering factors such as voltage, current, and application, individuals can make informed decisions that meet their specific needs. Whether for industrial, commercial, or residential use, the importance of choosing a high-quality component cannot be overstated.
Ultimately, investing in the best motor contactors can make all the difference in achieving optimal system performance and minimizing the risk of electrical hazards. With a wide range of options available on the market, it is essential to conduct thorough research and evaluate key features before making a purchase. By doing so, individuals can ensure that their chosen component meets the required standards and provides reliable operation over an extended period. With the right component in place, users can enjoy enhanced efficiency, reduced downtime, and improved overall system reliability, making it a worthwhile investment for any application.